Muchina wekutenderera muchina unogadzira fiber-inogadzira polima mhinduro kana kunyunguduka kubva kumafilaments. Zvinoenderana neakasiyana faibha kuruka nzira, michina yekutenderera yakakamurwa kuita mhando nhatu: wet kuruka muchina, melt kuruka muchina, uye wakaoma kuruka muchina.

Wet spinning muchina
Inokodzera kuruka viscose faibha, acrylic faibha, naironi, etc. Chinhu chikuru ndechekuti mushonga wepolymer unoburitswa kubva kuspinneret uye wakabatana mufiibha nascent mune coagulation bath. Iyo yekutenderera inomhanya yakaderera, kazhinji iri pasi pe 100 m / min, uye yakakwirira-yekumhanyisa kumhanya inogona kusvika kusvika 200 m / min. Wet spinning machines akakamurwa kuita mapfupi faibha uye refu shinda.

PET PP PA POY FDY BCF kuruka muchina

①Short fiber spinning muchina: iyo inotenderera dope inounzwa kubva kune infusion pombi, yakanyatso metered nepombi yemamita, yakasefa nesefa muspinneret, uye yakaburitswa kubva mugomba repinneret kupinda mubhavhu rekubatanidza. Mushure mekubatana, iyo nascent fibers inounganidzwa kuburikidza negodet Masumbu anogezwa kana kutambanudzwa nemvura.
Iyo pfupi fiber kuruka muchina inoratidzwa nenhamba huru yemakomba mu spinneret (ndiro), kazhinji 3,000 kusvika makumi ezviuru zvemakomba.

②Filament spinning muchina: Yakasiyana kubva kupfupi fiber kutenderera muchina, iyo inomonereka nzira yetambo yakaomeswa inowedzerwa.
Tambo inobva mubhati yekubatanidza inopfuura nepakati pegodet mushure mekugeza uye inopinda mutangi inotenderera ye centrifugal inomhanya-mhanya kuburikidza neinodzokorodza faira yewaya. Muchina wekutenderera wakadaro unonzi centrifugal tank spinning machine;
Kana shinda ikasungwa pabhobhi kuburikidza negodet, inodaidzwa kuti bobbin spinning machine; kana paine imwe post-processing isati yapepeta, Inonzi semi-inoramba ichiruka muchina;
Kana maitiro ese ekutenderera uye mushure mekugadzirisa akapedzwa zvichienderera pamushini wekutenderera, unodaidzwa kuti mushini unoramba uripo. Kugadzirwa kwetambo dze viscose kunonyanya kushandisa michina yekutenderera inotenderera. Spinnerets ye filament spinning kazhinji ine 150 maburi kana mashoma, uye huwandu hwemaburi ekuruka tambo fiber anosvika mazana matatu maburi.

Melt Spinning Machine
Inoshandiswa mukutenderera michina yepolyester, nylon, uye polypropylene. Chimiro ndechekuti rukova rwakatetepa rwekunyunguduka rwunoomesa kuita mafibhi kana rwasangana nemhepo inotonhora, uye mweya unotonhora unopeperetswa kurwizi rutete zvakaenzanirana mushure mekupfuura nepamusoro-inoshanda sefa, vharavhari inotonga, uye mudziyo wekuchinjisa. Iyo yekutenderera inomhanya yakakwira, kazhinji 600-1500 m/min. Kune zvakare mhando mbiri dze melt spinning michina.

PET PP PA POY FDY BCF kuruka muchina

① Filament spinning muchina: Iwo machipisi epolymer anonyungudutswa mushure mekupinda screw extruder kubva pahopper, uye anosundirwa nescrew uye anotumirwa mubhokisi rekutenderera kuburikidza ne duct. Iyo yakanyunguduka inomisikidzwa uye inotakurwa kuenda kune spinneret (ndiro) nepombi inotenderera mubhokisi, uye rwizi rwakatetepa rwekunyunguduka-yakabudiswa kubva kuspinneret inosangana nemhepo inotonhora muhwindo rekutenderera kuti itonhore uye kusimba kuita fiber. Iyo inomonereka michina inokuvadzwa pabhobhi.
Huwandu hwemakomba ari mufilament spinneret kazhinji kubva pamakomba mashoma kusvika kune akawanda emakomba. Inogona kusvika maburi anenge 200 pakuruka tambo, uye panongova neburi rimwe chete pakuruka sirika yebrown. Panguva ino, iyo melt stream inotonhodzwa uye yakasimbiswa kuva silika nebhati remvura.
Mafambiro ekunyungudusa kuruka filament kuruka michina muma1970 ndeye-multi-end spinning, ndiko kuti, nzvimbo yega yega yekutenderera inoshongedzerwa ne 2, 3, 4, 6, kana kunyange akawanda spinnerets kuwedzera kubuda kwemuchina; high-speed kuruka Kwesirika, kumhanya kwekutenderera i3500～4000 m/min, kunyangwe yakakwira se5000 m/min. Pamapakeji akakura, huwandu hwepakeji yega yega hunogona kusvika 10 kg kusvika makumi emakg; kuenderera mberi, kutenderera, uye kutambanudza zviri mukati Iyo inopedzwa pamushini wekutenderera panguva imwe chete, uye kunewo kuruka, kudhirowa, uye kutumira mameseji maitiro anopedzwa pamushini wekutenderera (unonzi BCF kugadzirwa), iyo yakashandiswa mukugadzirwa kwepolypropylene uye naironi. Muchina uyu une compact dhizaini, diki tsoka, uye yakanyanya kugadzirwa. Kunze kwezvo, dhigirii re automation yemashini ekutenderera ari kuramba achivandudza.

②Short fiber spinning muchina: Kana ichienzaniswa nemuchina wekutenderera wefilament, unoratidzwa nekushandiswa kwespinneret hombe ine maburi akati wandei, huwandu hwemakomba ndeye 400 kusvika 1100, uye yakagadziridzwa kuita muchina wekuruka weporous ane makomba akati wandei anosvika 4000; Mupini yekutenderera, mhepo inotonhorera inovhuvhuta ine mhete kana ring inovhuvhuta plus side inovhuvhuta inoshandiswa. Iko hakuna yakaparadzana inomonereka michina yeimwe neimwe nzvimbo yekutenderera. Mushure mekunge tambo dzechinzvimbo chega chega dzapfuura nepanotungamira ndiro kana kuti rotor diki, dhonza rinodhonzwa nemuchina wekukweva. Tungamira kune waya yekudyisa vhiri, wobva waisa dhiri mubhaketi resirika. Sirika inokwana dhiramu inogona kusvika 450-2000 kg. Kana mafekitari makuru ekugadzira faibha achigadzira shinda pfupi, anowanzo shandisa kuruka kwakananga. Muchina unonyunguduka unoruka nzira pfupi une mugero usingatenderere wakaonekwa.

Dry spinning muchina
Inoshandiswa mukugadzira acrylic uye nylon filaments. Iyo inotenderera dope inopinda mugero kubva kune infusion chubhu kuburikidza nesefa, metering pombi, uye spinneret. Iyo inoumbwa inosangana nemhepo inopisa mumugero, chinonyungudutsa chinobuda, uye polima yooma kuita mafiibhi ari mugwatidziro, uye ipapo tambo yacho inobatanidzwa mune imwe chiyero. Of rolls. Iyo yakaoma kutenderera kumhanya inowanzo 200-800 m/min. Kuzadzikisa zvinodiwa zvemaitiro ekuruka akakosha, michina yakaoma-yakanyorova yekuruka yakaonekwa muma1970s.

PET PP PA POY FDY BCF kuruka muchina

Kazhinji, muchina wekutenderera pachawo une 4 inoshanda nzvimbo:
● High polymer kunyunguduka mudziyo: screw extruder.
● Melt delivery, distribution, spinning, and heat preservation device: gokora, spinning box (nyenguresa pombi yekuparadzira, metering pump, spinning head assembly).
● Thread cooling device: hwindo rinotenderera uye sleeve yekutonhora.
● Wire collection device: wet oiling machine, guidewire structure, winding machine, kana waya yekugamuchira mudziyo.

Melting mudziyo
1 Basa-kupihwa kwezvinhu zvakasimba, kunyunguduka kwepolymer, uye kuwanda kunyungudika extrusion.
2 Zvikamu zvitatu zveiyo screw-feeding chikamu, compression chikamu, uye metering chikamu.
3 Nheyo yekushanda ye screw extruder ndiyo kupatsanurwa kwe screw uye kufamba kwezvinhu munzvimbo imwe neimwe ye screw.

● Kudyisa nzvimbo (curing zone) isometric screw.
● Muchikamu chekutanga (nzvimbo yekutonhora), mvura inotonhorera inopfuudzwa nejacket coil kana mukati mukati meiyo screw, <100 ℃ kudzivirira kunyungudika nguva isati yakwana yezvinhu uye kuvhara mhete kudzivirira screw drive mechanism kubva pakupisa.
● Chikamu chechipiri (preheating zone) chinodzivirira kushanduka kamwe kamwe kwekushisa kwezvinhu kubva kunzvimbo yekudya kusvika kunzvimbo yekumanikidza.
● Compression zone (melting zone) The zvishoma nezvishoma kana abrupt screw inonyungudutsa zvinhu (kupisa, kugera) uye kumanikidzira (vhoriyamu yescrew groove inova diki); kudzorera mhepo kana mhute yemvura kunzvimbo yekudyisa.
● Kuyera nzvimbo (homogenization nzvimbo) uye mamwe masikiru asina kudzika.

Melt inofambisa, kugovera, kutenderera, uye mudziyo wekuchengetedza kupisa

1 Iyo pombi yekutumira inonyunguduka kubva pagokora screw extruder kune bhokisi rekutenderera (imwe mugumo wakabatana kune screw outlet uye imwe magumo yakabatana neinonyungudika yekuparadzira pombi yemuchina wekutenderera) -jaketi yemukati biphenyl-diphenyl ether musanganiswa Kupisa (kunyunguduka insulation).
2 Muviri webhokisi rinotenderera, pombi yekuparadzira inonyungudika, gumi biphenyl yekudziya bhokisi, pombi yekutenderera uye mudziyo wayo wekutapurirana, uye kutenderera musoro musangano.

● Nheyo yekunyungudutsa pombi yekuparadzira
● Iva nechokwadi chokuti kunyunguduka kunosvika kune imwe nzvimbo yekutenderera. Iyo yakanyunguduka inogara mupombi yekugovera kwenguva pfupi; pane zvishoma foldback.
● Chimiro chekunyungudika kugovera pombi: rudzi rwebazi uye rudzi rweradial.

3 Kupisa kwebhokisi rekutenderera (biphenyl kupisa bhokisi)
● Basa Rine basa rekuchengetedza kupisa uye kupisa kwepombi yekuparadzira kunyunguduka, metering pump, uye spinning head assembly.
● Nzira yeBiphenyl-diphenyl ether heat carrier (biphenyl/diphenyl ether-26.5%/73.5%), inopisa nesimbi inopisa yemagetsi.
● Insulation 80～100mm insulation layer, yakazadzwa neultra-fine glass fiber kana zvimwe zvinhu zvekudzivirira.

4 Metering pombi Yepamusoro-tembiricha yegiya pombi.
5 Kuruka musoro musangano
● Basa: Sefa kunyunguduka, kudzivirira kuvhara kwegomba re spinneret, uye kuderedza kunyunguduka kweviscosity kusiyana, uye kuparadzira zvakaenzana kunyunguduka mugomba rimwe nerimwe regomba re spinneret kuti rigadzire kunyunguduka.
● Mamiriro: Kusanganiswa kwe spinneret + melt distribution plate + melt filter material + sleeve yegungano.

Kupisa kwebhokisi rekutenderera (biphenyl heat box)
● Basa Rine basa rekuchengetedza kupisa uye kupisa kwepombi yekuparadzira kunyunguduka, metering pump, uye spinning head assembly.
● Nzira yeBiphenyl-diphenyl ether heat carrier (biphenyl/diphenyl ether-26.5%/73.5%), inopisa nemagetsi ekupisa.
● Insulation 80～100mm insulation layer, yakazadzwa neultra-fine glass fiber kana zvimwe zvinhu zvekudzivirira.

Waya tsvimbo yekutonhodza mudziyo
● Kutenderera hwindo Iyo filament inongotonhorera chete neinotungamira, uwandu, uye hunhu hwemhepo inoyerera panguva yekutonhora, chiyero chekutonhora chakafanana, uye iyo fiber solidification chinzvimbo inogadziriswa (isina kukanganiswa nemhepo yakapoteredza).
● Chikamu chezasi chekamuri yekutonhora inononoka yakashongedzerwa nembiri yekumberi uye kumashure kuti iparadzanise kubva kune inotonhorera inotenderera dhiramu, uye chikamu chepamusoro chine locker kuti iite inononoka kutonhora zone pasi pe spinneret; kureba 30 ~ 200mm; kudzivirira mhepo inotonhora kubva pakufuridza inotonhora Iso pamusoro peplate yesilika inoderedza birefringence ye sirika inomonereka uye inovandudza kutambanudza.